SIASUN New Energy Vehicle E-E Production Automation Solutions

Vehicle electronics change faster than the factories that build them. An on-board charger design may be revised several times within the life of a single production line, yet a conventional line is often fixed in steel and conveyors from the day it is commissioned. SIASUN New Energy Vehicle E-E Production Automation Solutions address that mismatch by breaking the line into standardised robot workstations that can be arranged, combined and rearranged as the product evolves, so that the workshop keeps pace with the component rather than holding it back.

Robots Europa, based in Dublin, supplies SIASUN New Energy Vehicle E-E Production Automation Solutions to manufacturers across the European Union and the DACH region. Robots Europa prepares the quotation, coordinates delivery to your site and acts as your point of contact for support, working with SIASUN on the technical scope of each project.

Background

SIASUN and its route into vehicle electronics

SIASUN is a robotics and automation manufacturer whose portfolio extends from robot arms and mobile robots to complete production systems. In the new energy vehicle sector, the company has concentrated on the electronics side of the vehicle, the power and control assemblies that sit between the battery, the motor and the charging port. Over that work SIASUN has built a technical system centred on three disciplines: advanced detection technology, automation control technology and robot integration technology. The aim is to give automotive parts manufacturers system solutions rather than isolated machines, and the wider SIASUN range can be explored in the SIASUN category.

Detection, control and robot integration

The three disciplines map directly onto the problems of electronics manufacturing. Detection covers the inspection steps where a single bent pin or misplaced part can cause a field failure. Automation control coordinates the timing of assembly, pressing, gluing and testing so that each station works at the pace of the line. Robot integration turns individual robots into workstations that share material flow, data and quality records. SIASUN's reference application is an on-board charger (OBC) production line, built as an intelligent and digitalised operation with an H0 assembly line, an A0 gluing line, a testing line and a robot rotary warehouse. Online product testing and traceability are part of the design, together with full process traceability management across the production processes.

Technical Specifications

Specifications as published by the manufacturer; confirmed against the datasheet at quotation.

The manufacturer has not published the line cycle time, the throughput per hour, the floor space, the power requirements, the robot models used, the software and MES platform, the delivery contents or the compatible OBC product types; all of these are confirmed at quotation.

How does a modular workstation line differ from a conventional production line?

A conventional assembly line is usually designed around one product and one cycle. Stations are linked in a fixed sequence, and a change to the product often means rebuilding several of them. SIASUN takes the opposite approach. Starting from the characteristics of the product technology and the required production pace, the traditional line is split into multiple standardised robot workstations, which are then arranged and combined into a flexible, intelligent workshop.

In the reference OBC line this produces more than 100 robot workstations with a modular proportion exceeding 80%. In practical terms, most of the line is built from repeatable modules rather than one-off machines. When an electronic product is updated, the manufacturer can reconfigure or extend those modules instead of starting again, which is precisely the demand for high-speed updates and iterations that the flexible line design is meant to meet.

Modularity also matters for quality. Because each workstation is standardised, inspection and process data are captured in the same way across the line, supporting online testing, traceability and the digital management mechanism that is one of the pain points the solution addresses.

What results has the reference OBC line delivered?

The on-board charger line delivers concrete outcomes. Across 195 workstations, covering intelligent warehouses, automatic assembly PCB equipment, automatic assembly equipment, a bus body assembly line, a gluing line and a charger testing line, the line reaches an automation rate of 92%. That automation rate saves labour costs by 30%.

Strong reliability and stability lifted production capacity by 50%, and the product qualification rate increased by 3%. For a quality-critical component such as an on-board charger, a higher first-pass rate means fewer reworked or scrapped units and a cleaner traceability record for each charger shipped. These figures describe the reference installation; the outcomes for your own product depend on its design, volumes and existing processes, which is why the scope of each line is defined for the individual project.

Who is SIASUN New Energy Vehicle E-E Production Automation Solutions for?

The primary audience is manufacturers of power electronics for electric and hybrid vehicles, in particular producers of on-board chargers, where SIASUN's reference line was built. Tier-one and tier-two automotive suppliers that need to scale output while maintaining full traceability will find the combination of automated assembly, gluing, testing and warehousing directly relevant.

A second group is electronics manufacturers moving into automotive work. They are used to frequent product revisions and need a line that can follow them, and the modular workstation architecture is designed with that in mind. Plants planning a new building or a greenfield production hall can also use the solution as a framework for an integrated workshop rather than procuring separate machines.

Engineering and production managers who face pain points such as PIN pin detection, PIN pin servo pressing, intralogistics between stations or the absence of a digital management layer should treat this solution as a candidate. Buyers looking for individual robots or mobile platforms rather than a complete line can browse other SIASUN equipment in the SIASUN category.

What is SIASUN New Energy Vehicle E-E Production Automation Solutions used for?

1. On-board charger assembly: building OBC units on a structured line with H0 assembly, A0 gluing and testing sections.
2. PCB and component assembly: automatic assembly PCB equipment and automatic assembly equipment for the electronic core of the product.
3. PIN pin detection and pressing: inspecting pins and seating them by servo pressing, two steps where defects are costly.
4. Gluing and bus body assembly: dedicated gluing and bus body assembly lines integrated into the same workflow.
5. Charger testing: online product testing on a charger testing line, with results linked to traceability records.
6. Intelligent warehousing and logistics: robot rotary warehouse and intelligent warehouses moving material between stations under digital management.

Pricing and Availability

Each SIASUN production line is configured around the customer's product, volumes and plant, so it is supplied on quotation rather than from a price list. Robots Europa reviews your requirements with you and with SIASUN, including the open technical points of your project, and returns a defined scope. Delivery, customs and support are arranged with the quotation. To begin the process, please request a quotation using the form available on this page.

Frequently Asked Questions

Which products is this solution designed to produce?

SIASUN's reference is an on-board charger production line for new energy vehicle electronics. The OBC product types your line will handle are agreed in the project scope.

How automated is the reference line?

The reference OBC line reaches an automation rate of 92% across 195 workstations, saving labour costs by 30%.

Can the line be adapted when our product changes?

The line is built from standardised robot workstations, more than 100 of them with a modular proportion exceeding 80%. This flexible design is intended to meet the demand for rapid updates and iterations of electronic products.

Does the solution support traceability?

Yes. It provides online product testing and traceability, as well as full process traceability management in the various production processes.

What effect did the line have on output and quality?

The reference line achieved a 50% increase in production capacity and a 3% increase in the product qualification rate.

Which robots and software are used?

The robot models and the software and MES platform are specified for each configuration. Robots Europa sets them out in the project scope it prepares with SIASUN.

Where can I buy SIASUN New Energy Vehicle E-E Production Automation Solutions and what does it cost?

Robots Europa supplies the solution across the EU and the DACH region. Because every line is configured to the project, the cost is set in a quotation, which you can request on this page.

Summary

The central tension in vehicle electronics manufacturing is between products that change quickly and production lines that traditionally do not. SIASUN New Energy Vehicle E-E Production Automation Solutions resolve it by building the line from standardised robot workstations, backed by SIASUN's expertise in detection, automation control and robot integration. The reference on-board charger line shows what that approach yields: a 92% automation rate, labour costs saved by 30%, production capacity up by 50% and a qualification rate improved by 3%, all with full process traceability. For manufacturers who want their workshop to evolve at the speed of their products, and who want a European partner to quote, deliver and support the project, this page is the starting point.